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Porous Ball


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Asiaron Chemical Limited
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Chemical Packing >>> Ceramic Ball >>> Porous Ball
 
Series of ceramic balls have been developed since 1972, applying in various industries, e.g. chemical, petrochemical, fertilizer, fine chemicals and environmental protection industries. Several patents of our products or production were granted by national authorities.


Porous Ball

Porous ball, also known as filtering ceramic ball, is formed after boring on the basis of inert alumina ball or ceramic column.  Both porous ball and inert alumina ball share the same accumulation voidage, and play the role of catalyst coverage & support and vapor-liquid separation. Comparing with the perforated ball, there're more pores in the porous ball body. Comparing with inert alumina ball, structured pores with absorption function increased by 20-30% so that it can filter impurities in the oil.

As oil impurities are in the form of granular, pectic, bitumen-like and heavy metals, part of them can be filtered out after going through raw material filter. But there is still a significant portion, e.g. those granular impurities or iron ion which size less than 25μm, is not able to filter out. If porous ball is loaded on the top of the reactor,  those impurities, which was not removed from raw material early, will be filtered out after absorption of porous ball. Therefore, catalyst will be protected to ensure unit operation and equipment run smoothly.

Based on content and granular size of impurities inside raw material, relevant porous ball with specific aperture and certain number of pores will be applied to meet customer's requirements. If necessary, active agent, e.g. molybdenum, nickel,  and cobalt, can be loaded to prevent the catalyst from carbon-coking and poisoning.

For Liaohe Petrochemical Company, our porous ball has been applied in her hydrogenation & refining plant  of 600,000MT coking gas & diesel oil, which performance is highly appreciated and the separation of the impurities can reach over 75%.

If any enquiry on this product, please feel free to contact us via info@asiaron.com
 

 

Technical data
Item

Product Type

I

III

III

Al2O3

20-80

20-80

20-80

Al2O3+SiO2

>92

>92

>92

Fe2O3

<1

<1

<1

Porous diameter, μm

0.5-35

40-100

110-1000

Porosity, %

20-30

15-25

15-25

Acid resistance,  %

≥98

≥98

≥96

Alkali resistance, %

≥85

≥85

≥80

Thermal shocking, T

800

800

800

Crushing strength,  N/piece

100-20000, depends on granular size

Bulk density,            Kg/cm3

1.2-1.5

多孔瓷球又名过滤瓷球,是在原惰性氧化铝瓷球的基础上造孔,因而具有和惰性瓷球相同的堆积空隙率,起着覆盖支撑催化剂和分离汽液的作用。同时还增加了20-30%具有吸附性能的结构孔隙,使之能过滤油品中的杂质。由于油品中杂质的形态有颗粒状、胶质状、沥清质及重金属等,这些杂质在经过原料过滤器后虽然可滤掉一部分,但仍有相当部分(如小于25 ?m的颗粒杂质和铁离子)还是无法滤掉。如在反应器的顶部装填多孔瓷球则可将原料中未过滤掉的杂质吸咐在其孔内,从而达到保护催化剂、保证装置开工周期的目的。  根据加氢、制氢干燥吸附中处理的原料中杂质种类与含量不同以及颗粒大小,用户可选用不同孔径和不同孔数的多孔瓷球,还可根据需要,附载钼、镍、钴等活性组份,以防止催化剂的沉碳结焦和中毒。


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Last update
: 2010/10/07